Porous Gelatin Microcarriers: Industrial Engine for High-Density Expansion and Efficient Exosome Harvesting of Mesenchymal Stem Cells (MSCs)
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Porous Gelatin Microcarriers: Industrial Engine for High-Density Expansion and Efficient Exosome Harvesting of Mesenchymal Stem Cells (MSCs)

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With the accelerating global aging crisis and the surging incidence of degenerative diseases such as Parkinson's and diabetes, traditional therapeutic approaches face significant challenges. Mesenchymal stem cells (MSCs), renowned for their multi-lineage differentiation potential, immunomodulatory properties, and tissue repair capabilities, have emerged as "star cells" in regenerative medicine. Studies demonstrate that MSCs can directly participate in tissue repair through differentiation into osteogenic, chondrogenic, or adipogenic lineages while secreting extracellular vesicles (EVs) that regulate local microenvironments via paracrine signaling. Notably, MSC-derived exosomes—30–150 nm nano-sized membrane vesicles carrying proteins, lipids, DNA, mRNA, miRNA, and non-coding RNAs—act as critical "messengers" in intercellular communication, facilitating neuroprotection, tumor suppression, and anti-aging therapies.

Industrial Challenges: Three Key Limitations of Traditional 2D Culture

A clinical study on acute ischemic stroke revealed that a single patient requires 1–8 × 10⁶ MSCs per kilogram of body weight, depending on the indication. Conventional 2D culture systems face three critical limitations:

  • Structural Deficiencies: 2D cultures fail to mimic the 3D spatial architecture and dynamic cell-matrix/cell-cell interactions in vivo, leading to MSC dedifferentiation and functional decline.

  • Operational Risks: Scaling MSCs to >10⁹ cells via repeated passaging in 2D increases contamination risks and batch variability, complicating quality control.

  • Metabolic Challenges: Accumulated metabolic waste and unstable environmental parameters degrade cell viability and product consistency, directly reducing exosome yield and purity.

These constraints hinder the transition of MSC therapies from lab benches to industrial-scale clinical applications.3D Microcarriers: Bridging the Gap with Biomimetic Design

3D Microcarriers: Biomimetic Design Empowering Scalable Cell Therapy Production

Microcarrier technology serves as the cornerstone of three-dimensional (3D) cell culture, overcoming the limitations of traditional two-dimensional (2D) cultivation by constructing an in vivo-like microenvironment. Its physical properties (size, density, porosity) and functional design (surface chemical modifications, structural optimizations) synergistically regulate cellular behavior, achieving:

  • Enhanced cell density: A three-dimensional topological structure with a high surface-to-volume ratio (S/V >2000 cm²/g) supports 30- to 50-fold increases in cell yield compared to 2D systems.

  • Dual functional protection: Surface chemical modifications (e.g., RGD peptide coatings) and structural optimizations (e.g., gradient porosity) provide mechanical stabilization against hydrodynamic shear forces and biochemical signaling guidance for cell differentiation.

Existing commercial microcarriers are primarily categorized into flake-type and spherical formats. Among these, spherical microcarriers dominate scalable production due to their high space utilization efficiency and excellent hydrodynamic performance. Notably, porous spherical microcarriers stand out with their internally interconnected pore structures (pore diameter: 10–30 μm), which maximize attachment surface area to support ultra-high cell densities while acting as physical barriers to mitigate fluid shear stress-induced cellular damage, thereby achieving simultaneous enhancements in cell density and survival rates.

Classification Dimension

Type

Technical Features

Application Scenarios

Classification by Morphology

Solid Spherical Microcarriers

Diameter: 30–300μm; High mechanical strength; Resistant to high shear forces

Vaccine production (high multiplicity of infection, MOI); Cell culture substrates

Porous Spherical Microcarriers

Intra-particle pore size: 10–50nm; Pore density ≥10⁷ pores/g; Porosity >90%

Stem cell expansion; Primary cell culture; Tissue engineering

Sheet-like Microcarriers

Sheet-like thin structure; Diameter: 1–2mm; Thickness: <0.5mm

Large-scale cell culture; Viral vaccine production; Antibody production

Classification by Material

Traditional Materials (Polysaccharides/Synthetic Polymers)

Charged agarose (DEAE-cellulose); High biocompatibility

Animal cell culture; Aseptic sites for viral production

Biomimetic Materials (Gelatin/Collagen)

Biomimetic ECM structure; Elastic modulus close to natural tissues

CAR-NK cell therapy; Neural tissue engineering; Scaffold materials for tissue repair

Classification by Degradability

Non-enzymatically Degradable Microcarriers

Degradation via collagenase (or chemical digestive enzymes); Resists tumor matrix

Tumor cell culture (e.g., melanoma cells); Long-term cell culture systems

Enzymatically Degradable Microcarriers

Enzymatic depolymerization (e.g., collagenase); High recovery rate (>95%)

CAR-T cell therapy production; Engineered tissue construction; Biodegradable scaffolds

Material selection is a critical determinant of microcarrier performance. While traditional polymers such as polystyrene and glass enhance anchorage-dependent cell adhesion through positive charge modification or chemical conjugation, their high charge density poses risks of cellular damage, limiting applications requiring gentle separation (e.g., stem cell therapy). To address this challenge, biocompatible materials (gelatin, dextran, agarose) have emerged as mainstream alternatives: their extracellular matrix (ECM)-mimetic architectures (elastic modulus: 1–10 kPa) preserve stem cell pluripotency while enabling damage-free harvesting via enzymatic or temperature-responsive degradation (>95% efficiency).

Gelatin, a representative animal-derived protein, contains arginine-glycine-aspartic acid (RGDS) motifs that specifically bind to integrin α5β1 on mesenchymal stem cells (MSCs), significantly improving adhesion and spreading efficiency. Compared to synthetic polymers like polylactic acid (PLGA), gelatin microcarriers replicate the three-dimensional network of natural ECM, creating a physiological microenvironment that enhances:

  • Pluripotency gene expression (e.g., Oct4Nanog)

  • Glycolytic metabolic activity

  • Paracrine factor secretion (e.g., VEGF, HGF) for immunomodulation

This material-driven approach positions gelatin microcarriers as pivotal tools in tissue regeneration and immune modulation, demonstrating exceptional potential in stem cell-based therapies.

Key Advancements: Gelatin Porous Microcarriers in Action

YOCON Biotech exemplifies industrial leadership with its γ-sterilized, ready-to-use gelatin porous microcarriers. Designed for MSC high-density expansion and exosome harvesting, these microcarriers deliver:

  1. Natural Safety: Pure gelatin material with no chemical modifications, ensuring exceptional biocompatibility.

  2. Ready-to-Use: Gamma-sterilized and pre-hydrated for immediate use, eliminating complex preprocessing steps.

  3. Spatial Freedom: 3D porous architecture provides ample space, enabling efficient cell adhesion and growth.

  4. Robust Protection: Resists gamma irradiation and mechanical shear forces, safeguarding cell integrity during culture.

  5. High Exosome Yield: Produces 2–3× more exosomes than conventional carriers while preserving MSC viability.

  6. Phenotypic Stability: Maintains stable expression of CD90/CD73/CD105 surface markers post-culture, ensuring functional consistency.

    明场10×          明场20×

            

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